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Category: Solution and Technology

Molecular Distillation Equipment
Livia Zhou

High Vacuum Distillation Unit And Application On Natural Product Development

High vacuum distillation is a process technology used to separate and purify substances with boiling points that are too high or too close together for traditional distillation methods.
This process involves applying a high vacuum to the distillation system, which lowers the boiling points for process operation and offers a more efficient and cost-effective method of separating and purifying substances.
The process is highly versatile and can be tailored to meet the specific needs of each industry. Additionally, the use of high vacuum distillation can lead to higher yields, greater purity, and a reduced environmental impact.
Across fish oil refining, high vacuum distillation maximizes yield of high-value Omega-3 ingredients, enabling nutraceutical, food and feed applications where purity, quality, and consistency are essential. Its mild conditions and precision make high vacuum indispensable for refining this delicate, in-demand material.

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Molecular Distillation Equipment
Livia Zhou

Molecular Distillation Systems for the Concentration of Omega-3 Fatty Acids

The molecular distillation process is highly efficient in removing impurities and producing high-quality omega-3 concentrates, but it requires specialized equipment and expertise. It is important to work with a reputable supplier who follows strict quality control measures to ensure the safety and purity of the final product.
the multi-stage molecular distillation process for fish oil concentration is an effective method for producing highly purified fish oil with minimal thermal degradation. The use of multiple stages allows for a high degree of separation and concentration of the desired molecules, resulting in a product that is suitable for a variety of applications, such as nutritional supplements and pharmaceuticals.

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Solution and Technology
Livia Zhou

Solvent Recovery as Green Process Application

Solvent recovery is essential in achieving the goal of sustainable processing and green chemistry since the pharmaceutical industry uses solvents quite frequently. It is a method of recovering valuable materials from waste solvents or by-product extracted solutions during industrial process manufacturing.
The waste solvent treatment makes up one of the largest cost concerns in the chemical and pharmaceutical industries. Utilizing these recovered chemicals dramatically decrease the requirement for additional solvents, while also reducing the amount of waste produced. As a result, pollution and operational cost are minimized.

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Solution and Technology
Livia Zhou

8 Steps for A Purification Process for Natural Ingredient-for Large Scale Industrial Production

A complete solution for purification and separation is required to further isolate and get high-quality, purified components, which meet the standard application in pharma, food nutrients, and cosmetic sectors.
The purification process of active pharmaceutical ingredients (APIs) is a complex and critical operation that requires a comprehensive solution. The rest of this article will take you to look into the 8 key typical steps that are particularly used for a complete purification process of natural ingredients on a large industrial production line.

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Solvent Dehydration Innovations
Livia Zhou

The Basic Condition for Pervaporation Membrane Separation

Pervaporation is a new technology of membrane separation and removal of water from industrial solvents.
Compared with distillation or rectification or other traditional separation technologies, pervaporation has outstanding advantages of high efficiency, low consumption, high recovery, convenient operation, safety, and environmental protection features, etc.

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Solution and Technology
Livia Zhou

What is Pervaporation Membrane Technology

Pervaporation is derived from two energy-efficient processes: permeation and evaporation. It achieves continuous separation of the permeable component on the properties of different dissolution and diffusion rates in the membrane module.
The process is especially suitable for the separation of near-boiling point, constant-boiling point mixtures, isomeric substrates, and compounds with poor thermal stability that are difficult or impossible to separate by the ordinary process of distillation, extraction, or adsorption.
It has obvious economic and technical advantages for the removal of trace water from organic solvents and mixed solvents, and for the separation of small amounts of organic pollutants in wastewater.
Compared with the traditional solvent recovery process, PV has outstanding features of high efficiency, low energy consumption, high recovery, convenient operation, safety, environment friendly, etc.

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Solution and Technology
Livia Zhou

How to Produce Anhydrous Ethanol with a Minimum 99.5% Purity

Producing anhydrous ethanol with a minimum 99.5% alcohol concentration is a complex process that requires careful attention to detail. Raw material selection, pre-treatment, fermentation, distillation, dehydration, and quality control are all crucial stages in the production process. By following these steps, producers can ensure to produce high-quality anhydrous ethanol that meets the required purity standards.

China is now the third largest producer and applicant of biofuel ethanol in the world following Brazil and the United States. The keys to determine the future prospects of high purity ethanol production are manufacturing cost and process technology, especially the cost of ethanol preparation and high purity separation.

Currently, the most efficient technology in this respect is the molecular sieve membrane permeation vaporization ethanol-water separation technology, which has a bright market prospect with hundreds of millions of dollars of market demand every year.

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