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Solution and Technology
Livia Zhou

Comparing Membrane Filter Press and Thermal Melting Filter for Fish Oil Winterization

In the fish oil winterization process, the utilization of specialized high-efficiency, energy-saving filtration equipment is indispensable for achieving superior separation outcomes.

Engineered specifically for the fish oil winterization and fractional crystallization process, this separation equipment is equipped with advanced features designed to effectively filter and separate crystallized stearins from the liquid oil fraction.

The filtration equipment boasts a robust and stable structural design, augmented by a highly secure sealing performance within the filtration assembly. Such attributes make it exceptionally suited for large-scale industrial continuous oil refining and separation processes.

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two precisely aligned parallel screws rotating in opposite directions
Solution and Technology
Livia Zhou

Unlocking High Vacuum: Customized Vacuum Pumps Solution To Meet Process Requirements

In the realm of rough and fine vacuum technology, piston vacuum pumps, Roots rotor vacuum pumps, and dry screw vacuum pumps exhibit promising applications.

The Roots screw vacuum unit operates in a multi-stage series configuration, employing the Roots pump as the primary pump and the screw pump as the fore stage pump. It features direct internal water cooling technology for the screw pump, facilitating the attainment of high vacuum requirements.

This series unit presents a unipolar, dry-running, non-contact screw vacuum pump. Its operation entails two parallel screws rotating in opposite directions, driven by synchronous transmission gears to ensure precise mutual alignment. Controlled clearances exist between the rotors and between the rotors and the pump body. Notably, the pump chamber is entirely devoid of oil or water, and the pump body is coated with rust-resistant and wear-resistant Hastelloy material.
Our company provides comprehensive services, including sales, maintenance, and technical support for these vacuum pumps.

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removal of plasticizer with advanced process technology
Molecular Distillation Equipment
Livia Zhou

Removing Plasticizer from Fish Oil: Effective Solutions and Technologies

The discernible presence of these undesirable constituents within crude fish oil serves as a pivotal barometer of raw material quality and safety. It provides an indirect yet salient revelation of the pollution levels endemic to the fish oil production regions. Consequently, it becomes incumbent upon us to delineate a process that can efficaciously and methodically eliminate plasticizers from fish oils. This process should ideally embody qualities of simplicity, cost-effectiveness, and scalability for large-scale industrial implementation.

Therefore, the overarching purpose of this blog post is to furnish our readers with an exhaustive compendium of meticulously crafted solutions and state-of-the-art technologies specifically tailored for the eradication of plasticizers from fish oil. In a world where purity and safety standards are non-negotiable, this discourse is intended to serve as a beacon, illuminating the path toward the preservation of the integrity of this indispensable product.
Based on various refining processes for various oils, Plasticizers can be removed by appropriate refining processes including one or more degumming, filtration, dewaxing, deacidification, decolourization, deodorization, degreasing, filtration, fractionation, esterification, molecular distillation and hydrogenation.

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Removing Free Fatty Acids in Fish Oil Processing

Deacidification is an essential step in the fish oil refining process, and the currently applicable deacidification methods include molecular distillation deacidification, alkaline refining deacidification, physical refining deacidification, organic solvent extraction deacidification, and supercritical fluid extraction deacidification, etc.

Among them, alkaline refining deacidification is the most commonly used method in the industry, which has the best deacidification effect. Following up with effective chemical neutralization to remove free fatty acids (FFA) from fish oils.
Discover the essential steps to effectively remove free fatty acids during fish oil processing.
This article is mainly introducing effective process equipment for the marine refined fish oil deacidification process, the process is capable to be controlled with highly efficient deacidification performance, less waste, and no pollution, do not destroy the effective nutrients in fish oil.
In this guide, we’ll delve into actionable insights for ensuring the quality and purity of fish oil products.

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Revolutionize DMG Production with Cutting-Edge Short Path Molecular Distillation Equipment

The product obtained by chemical synthesis contains a mixture of monoglycerides, diglycerides, neutral oils and fatty acids, of which the monoglyceride content is 40% to 60%. In order to obtain high purity monoglycerides, with a purity of more than 90 per cent, they must be separated efficiently.
Molecular distillation is currently the only industrialised and effective separation process, which is divided into two processes: removal of light components and evaporation of monoglycerides.
In this article, we will explore how cutting-edge Short Path Molecular Distillation Equipment can transform Distilled Monoglyceride (DMG) production. Discover the unparalleled efficiency, purity, and sustainability benefits of this advanced technology.

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Process Instrumentation Insights
Livia Zhou

Decolorizing Fish Oil: A Comprehensive Guide to Effective Purification

Fish lipids typically exhibit a range of colors when initially extracted and isolated as crude oil, such as yellow, brown, green, or even black, due to the presence of different types and quantities of pigments and particles.
To ensure appearance and quality, oil refineries generally need to refine the crude oil to remove the color and reduce these colorants.
The decolorization process is a critical step in the purification of fish oil esters, it helps to remove not only pigmented substances, but also remove trace metal elements in oil esters, phospholipids, saponification, odorous substances, residual pesticides, etc., which can contribute to off-flavors, rancidity, and reduced shelf life.
It is the last process before the oil is subjected to deodorization under high-temperature treatment for further removal of impurities.

By removing these impurities, the fish oil esters are given a clear and visually appealing appearance, enhancing their marketability and improving oxidative stability.
As a supplier of fish oil refining and purification equipment, we understand the requirements of omega-3 fish oil purification and the importance of decolorization in improving the quality and appeal of fish oil esters.
In this article, we aim to provide basic process information to help readers effectively select the decolorization process and equipment.

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Efficient Adsorption Process for Heavy Metal Removal

Removal of toxic heavy metals from polluted water bodies is imperative for health and environmental protection.
To this end, chemical precipitation, chelate precipitation (flocculation), ion exchange, electrochemical, flotation, advanced oxidation, and membrane separation methods have been developed to address heavy metals, but no universal and effective treatment methods have been found so far.
The use of natural minerals to treat pollution and repair the environment is based on making full use of the laws of nature, reflecting the characteristics of natural self-purification.
The use of natural minerals to treat pollution and repair the environment is based on making full use of the laws of nature, reflecting the characteristics of natural self-purification.
Clay minerals have been used as excellent adsorbents due to the presence of different types of active sites on their surfaces, such as ion exchange sites, Lewis acid sites, and Bronsted sites.
The key to adsorption technology is the preparation of environmentally friendly, cheap, and efficient adsorbents.
Modified natural and synthetic clays such as kaolin, bentonite, montmorillonite, silver mica, and attapulgite are the most widely used clays for the preparation of high-performance nanocomposites.
This article mainly discusses advances in clay minerals and their derivatives for treating heavy metal effluent.

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Process Instrumentation Insights
Livia Zhou

Effective Separation and Purification of Lactic Acid: Process and Equipment

Understanding the crucial factors influencing lactic acid recovery, selecting appropriate separation and purification methods, and optimizing process parameters will contribute to higher yields, improved product quality, and increased efficiency. By unlocking the full potential of lactic acid separation and purification, businesses can benefit from enhanced productivity and meet the stringent demands of various industries.

Implementing these effective techniques and utilizing suitable equipment will not only streamline lactic acid production but also open doors to new opportunities and applications. Embrace the knowledge shared in this guide, and witness the transformative impact it can have on your lactic acid separation processes.

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Process Instrumentation Insights
Livia Zhou

Fish Oil Winterization Process: Stabilizing Production with Effective Control Strategies

Different winterized fish oils can be produced by sequential treatment of incubation and filtering at increasingly decreased temperatures and controlling the temperature required for different freeze filtration. The lower the freezing point, the higher the unsaturated fatty acid content and the purer the quality of the winterized fish oil compared to normal refined fish oils.
The fish oil winterization and refining line can be optimized by optimizing the production process parameters on the equipment and control system, improving the professional skills and proficiency of the production operators, reducing the production cycle time per unit of product and promoting higher production efficiency, thus achieving an increase in the target capacity scale.

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Solution and Technology
Livia Zhou

Supergravity Fractionation Machines: Revolutionizing Solvent Separation

Supergravity distillation is a highly efficient technique for maximizing the effectiveness of distillation. Its wide range of applications in the petrochemical, pharmaceutical, biological and industrial sectors offers unparalleled advantages for the separation and purification of target substances.
Continuous or intermittent distillation recovery of organic solvents such as formaldehyde, toluene, methylal, ethylene glycol, acetonitrile, ethyl acetate, acetone, tetrahydrofuran, dimethyl sulfoxide, n-butanol, methylene chloride, silyl ether, cycloethane, isobutane, isopropanol, glacial acetic acid, acetic anhydride, DMF, DMSO, DMAA, DMDA, etc.

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