Category: Process Instrumentation Insights

supercritical fluid extraction equipment
Process Instrumentation Insights
Livia Zhou

Is Customization the Key to Unlocking Supercritical Extraction Efficiency?

Customizable supercritical extraction systems are the game-changer we’ve all been searching for. By tailoring equipment to your unique process requirements, you unlock higher efficiency, superior product quality, and significant cost savings. It’s not just about fitting in; it’s about standing out with equipment that’s designed specifically for you.

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How Does High Vacuum Long Path Rectification Elevate Fish Oil Purity?

Have you ever wondered how the purity of fish oil is maximized? Or why some Omega-3 supplements boast higher quality than others? The secret lies not just in the source but in the sophistication of the purification process. The high vacuum long path rectification column represents the pinnacle of this sophistication. It’s a game-changer for fish oil EPA/DHA separation, ensuring unmatched purity and efficiency. Ready to dive deep into this technological marvel? Buckle up, as we embark on a fascinating journey through the realms of high vacuum long path rectification!

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short path distillation equipment assembly
Molecular Distillation Equipment
Livia Zhou

How to Select a Precise Solution for Short Path Distillation Unit for Fish Oil Concentration

At the stage of fatty acid concentration process, the refined fish oil undergoes short path distillation, a process that operates under high vacuum and minimal heat to prevent oxidation and degradation of the Omega-3 fatty acids.
This technique is highly effective in separating and removing low molecular weight contaminants (e.g., PCBs, dioxins, plastisizers, and heavy metals) while concentrating the EPA and DHA content.
High-performance equipment will allow for fine-tuning these parameters to target the specific boiling points of POPs without degrading the quality of the Omega-3 fatty acids.

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combined packing type deodorization tower
Process Instrumentation Insights
Livia Zhou

Advanced Physical Deodorization and Deacidification Process Equipment

The physical deodorization and deacidification process, equipped with advanced process equipment systems, stands at the forefront of this technological revolution.
This blog post explores how these advancements are setting new standards for industrial applications, offering insights for businesses looking to enhance their production capabilities.
The process conditions—temperature, time, pressure, and the ratio of steam to oil—are critically important for achieving the desired standard of oil quality and preserving its nutritional value.
Therefore, the design and process conditions of the deodorization tower can be continuously optimized to ensure that the generation of trans fatty acids is minimized, the removal of volatile pollutants is maximized, and valuable secondary components such as tocopherols and sterols can be controlled.

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Modular Equipment: The Future of Process Engineering?

Modular equipment represents the cutting edge of industrial process solutions. It’s about bringing flexibility, efficiency, and innovation right to the heart of production lines. Think of it as building blocks for the industrial world, where each block is a self-contained, pre-fabricated unit that can be easily integrated into a larger system.
Modular equipment refers to machinery or systems designed in self-contained units or modules. These modules can be independently created and then integrated into larger systems. This design approach allows for flexibility in configuration, scalability, and often simplifies manufacturing, maintenance, and upgrading processes.

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differential pressure fractionation distillation tower system
Process Instrumentation Insights
Livia Zhou

How to Purify Ethanol: A Comprehensive Guide for Industrial Applications

In the realm of industrial and pharmaceutical production, the generation of significant amounts of organic waste, primarily composed of ethanol and water, poses environmental challenges. Conventional methods of treating ethanol waste, such as incineration, often prove inefficient, costly, and environmentally unfriendly.
As a leading supplier in process and control equipment, Greatwall Process and Control understands the critical importance of utilizing cutting-edge methods and equipment for purifying industrial ethanol.
This blog post will delve into the innovative technologies that are reshaping the ethanol purification landscape, providing invaluable insights for processing companies aiming to elevate their production processes.

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Process Instrumentation Insights
Livia Zhou

Decolorizing Fish Oil: A Comprehensive Guide to Effective Purification

Fish lipids typically exhibit a range of colors when initially extracted and isolated as crude oil, such as yellow, brown, green, or even black, due to the presence of different types and quantities of pigments and particles.
To ensure appearance and quality, oil refineries generally need to refine the crude oil to remove the color and reduce these colorants.
The decolorization process is a critical step in the purification of fish oil esters, it helps to remove not only pigmented substances, but also remove trace metal elements in oil esters, phospholipids, saponification, odorous substances, residual pesticides, etc., which can contribute to off-flavors, rancidity, and reduced shelf life.
It is the last process before the oil is subjected to deodorization under high-temperature treatment for further removal of impurities.

By removing these impurities, the fish oil esters are given a clear and visually appealing appearance, enhancing their marketability and improving oxidative stability.
As a supplier of fish oil refining and purification equipment, we understand the requirements of omega-3 fish oil purification and the importance of decolorization in improving the quality and appeal of fish oil esters.
In this article, we aim to provide basic process information to help readers effectively select the decolorization process and equipment.

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Process Instrumentation Insights
Livia Zhou

Effective Separation and Purification of Lactic Acid: Process and Equipment

Understanding the crucial factors influencing lactic acid recovery, selecting appropriate separation and purification methods, and optimizing process parameters will contribute to higher yields, improved product quality, and increased efficiency. By unlocking the full potential of lactic acid separation and purification, businesses can benefit from enhanced productivity and meet the stringent demands of various industries.

Implementing these effective techniques and utilizing suitable equipment will not only streamline lactic acid production but also open doors to new opportunities and applications. Embrace the knowledge shared in this guide, and witness the transformative impact it can have on your lactic acid separation processes.

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Process Instrumentation Insights
Livia Zhou

Fish Oil Winterization Process: Stabilizing Production with Effective Control Strategies

Different winterized fish oils can be produced by sequential treatment of incubation and filtering at increasingly decreased temperatures and controlling the temperature required for different freeze filtration. The lower the freezing point, the higher the unsaturated fatty acid content and the purer the quality of the winterized fish oil compared to normal refined fish oils.
The fish oil winterization and refining line can be optimized by optimizing the production process parameters on the equipment and control system, improving the professional skills and proficiency of the production operators, reducing the production cycle time per unit of product and promoting higher production efficiency, thus achieving an increase in the target capacity scale.

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