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Supercritical Fluid Extraction Equipment

The Supercritical Fluid Extraction System is designed for the efficient extraction, separation, or purification of bioactive compounds, heat-sensitive ingredients, essential oils, low-boiling volatile components, edible oils, residual pesticides in plants and chemical mixtures.

It is widely applied in natural products, herbal extracts, medicine, food oils, animal fat residues, asphalt component extraction, as well as in the extraction of residual oils from oil sludge and chemical mixtures.

This system is ideal for universities, research institutions, enterprises, and professional testing labs for process development, parameter optimization, pilot-scale verification, and industrial-scale extraction.

It offers unparalleled flexibility and performance for R&D and production-scale processes.

Made To Measure Solution

Additional information

Production Material

Stainless Steel 304, Stainless Steel 316L

Working Pressure

25MPa, 50MPa, 60MPa, 68MPa

Description

Customized solutions for natural ingredients.

38 years of expertise ensure optimal performance for research and industrial applications.

  • Different raw materials and extraction processes require unique system designs to optimize extraction yield, purity, and efficiency.
  • The mass transfer dynamics differ across processes, making it crucial to customize the length-to-diameter ratio and special mass transfer structures for optimal performance.
  • Equipment adjusted to client needs and processing volumes.

Supercritical CO₂ extraction technology is not a “one-size-fits-all” solution.

It requires customization based on the type of material being processed and the specific extraction process.

Each system must be engineered to handle the unique dynamics of mass transfer within the reactor, depending on the material’s properties, composition, and state (solid or liquid).

We provide Personalized Consultation, Custom Design, High-quality, cost-effective supercritical fluid systems.

 

Key Features and Capabilities:

  • Superior Performance:Built on 38 years of supercritical extraction R&D experience. This system empowers users to bring their innovative ideas to life effortlessly.
  • Enhanced Safety:Equipped with multiple independent safety measures at each critical point. The system integrates both hardware and software for comprehensive protection.
  • Compact Footprint:Flexible setup options allow you to choose floor-standing or benchtop configurations based on your available space.
  • Precision Separation:Designed to match the target component’s physicochemical properties, providing highly reliable data with excellent reproducibility.
  • Differentiated Design:Unique structure design for solid and liquid materials ensures more accurate research outcomes, adding higher application value.
  • Comfortable Operation:Ergonomically designed for ease of use during observation, operation, and maintenance. Ensures researchers work comfortably, reducing fatigue and improving efficiency.
  • Accurate Control:Advanced control systems ensure comprehensive oversight of all critical process points. With precise data measurement, the system provides reliable results for process optimization and large-scale applications.
  • Modular Flexibility:Modular design allows for future upgrades, modifications, and expansions, extending the machine’s lifespan while continuously delivering research and production value.
  • Technical Support:Extensive technical support for experimental R&D and collaborative development for process implementation and scale-up.

System Specifications and Customization Options

The full customization of supercritical CO₂ extraction systems begins with a deep understanding of the specific needs of the customer, such as process parameters, material characteristics, and production scale.

These factors are incorporated into the design to create a tailored solution that meets both research and industrial requirements.

The system offers flexibility and adaptability, tailored specifically for pilot plant extraction of botanical materials.

Technical Parameters:

  • Maximum Operating Pressure: Up to 68 MPa (10,000 psi)
  • Maximum Operating Temperature: Up to 250°C
  • Temperature Control Accuracy: ±0.5°C
  • Extractor Vessel Volumes:

Available in various sizes from 5 mL, 10 mL, 24 mL, 32 mL, 50 mL, 100 mL, 1000 mL, 5 L, 10 L, 20 L, 29 L (custom volumes available).

Process Designs:

  • Configurable for supercritical extraction, entrainment-assisted extraction, supercritical distillation,

and liquid material supercritical extraction.

  • Default extraction medium: CO₂

(Customizable for other media such as ethanol, methanol, propane, butane, or pentane).

Optional Configurations:

  • Electronic Back Pressure Control (EBPC)
  • Supercritical extraction process control system
  • Mass flow meter
  • Entrainer pump and entrainer injection management system
  • Residual gas management module for cylinders
  • CO₂ collection and storage system

Advantages:

  • Optimized Extraction:Designed to extract compounds with exceptional purity and efficiency, this system allows for optimized processes tailored to specific ingredients, making it ideal for pharmaceutical, food, and chemical industries.
  • Environmentally Friendly:Supercritical CO₂ is a green solvent, leaving no harmful residues and ensuring an environmentally sustainable process.
  • Energy Efficient:Low energy consumption with efficient CO₂ recycling systems ensures that operating costs are minimized.
  • Comprehensive Customization:Low energy consumption with efficient CO₂ recycling systems ensures that operating costs are minimized.

 

Comprehensive Post-Sales Service and Technical Support:

In addition to standard post-sales services, we offer advanced technical support aimed at helping you further develop and refine your extraction processes.

Whether you are scaling up production or developing new applications, our team is here to assist.

Our tailored post-sales services are designed to provide long-term support, ensuring that your system continues to deliver value and meet your evolving operational needs.

 

Additional information

Production Material

Stainless Steel 304, Stainless Steel 316L

Working Pressure

25MPa, 50MPa, 60MPa, 68MPa

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Our Services

From Process Engineering to Complete Production Information-Based Design & Supply

24/7 Support

Our sales team will respond to your inquiries within 24 working hours, and after-sales support is assured within 48 hours.

Online&Site Tutorials

Process operations and technical documents are available for handover and ensure that each operator receives them prior to system unit operation.

Powerful Design Capacities

Starting from the initial technical specifications and process flow to meet your expected target output quality, to the final approved performance is guaranteed.

Strict Quality Control

Sophisticated equipment manufacturing, strict production quality control, inspection, and testing prior to delivery.

Quality Assurance Statement

We stand behind our products with a comprehensive warranty, covering any defects in materials and workmanship. Our dedicated customer service team is always ready to assist with any concerns, offering solutions and support to ensure your complete satisfaction.

On Site Commissioning

Engineers with 10+ years of experience will be dispatched upon request to support the start-up and commissioning work on-site.

Get A Precise Solution

We will contact you within two working days, please pay attention to the email with the suffix”@greatwallcontrol.com”