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Methanol Dehydration Equipment

Methanol recovery from diverse sources (natural gas, coal, biomass, waste streams) involves varying processes, tailored to the feedstock. Utilizing a Super-gravity distillation tower, methanol is heated slightly above its boiling point, vapor collected, condensed, and obtained, leveraging its low boiling point (64.7°C or 148.5°F) for efficient separation.

High-purity methanol is typically derived from the reaction of carbon monoxide and hydrogen, resulting in water dissolution. Dehydration equipment, like pervaporation zeolites membrane units, ensures the attainment of high purity. The pervaporation process encompasses preheating, inorganic molecular sieve membrane separation, vacuum suction, and product condensation, offering precise, efficient process control.

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Additional information

Working Medium

Methanol, Methyl Acetate, Mixed Solvents
Material heating method

Steam
Product moisture content

0.01%~0.1%, 0.1%~0.2%, 0.2%~0.5%
Working Capacity

1000 TPA, 10000 TPA, 15000 TPA, 2000 TPA, 25000 TPA, 30000 TPA, 40000 TPA, 5000 TPA, 52000 TPA, 6000 TPA, 7000 TPA, 8000 TPA
Power (Input)

380V, 415V
Raw Material Moisture content

1%~30%, 30%~50%, 50%~80%
Production Material

Stainless Steel 304, Stainless Steel 316L

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Description

How to Recover Methanol and Get 99.9% Anhydrous with Dehydration Process?

 

Brief Technology Base:
  1. Distillation Fractionation: The Super-gravity distillation tower is an innovative distillation system that leverages super-gravity technology to enhance gas-liquid mass transfer. By replacing the conventional gravity field with a rotating centrifugal force field, it significantly increases the relative speed of gas-liquid phases, accelerates phase interface renewal, and exponentially boosts production intensity. When employing fold-flow super gravity distillation columns for methanol recovery and separation, a feed methanol mass fraction of 60% enters from the center. By adjusting the reflux ratio, it yields high-purity methanol with a mass fraction of up to 99.68%, and residual liquid discharge of less than 0.2%.  The product discharge volume is customizable according to user specifications.  Read More info here
  2. Pervaporation Technology: Utilizing pervaporation zeolites membrane dehydration units offers precise and efficient process control. This process involves raw material preheating, inorganic molecular sieve membrane separation, vacuum suction, and product condensation. Effective removal of water, a common methanol impurity, is vital for product quality and stability. We offer customizable pervaporation assembly units to meet your process requirements and capacity needs.Our modularized dehydration system seamlessly integrates with other chemical processes, enhancing overall efficiency and resource utilization. Ideal for optimizing methanol synthesis and downstream applications. Read more here.

 

What is Our Customization Service and Solution:

We will formulate process solutions and services on customers’ production technology requests and practical demands, and manufacture the optimal facility.

1.Technical and process requirement communication

2.Lab. And pilot scale testing

3.Process flow design and modeling

4.Equipment selection and design discussion

5.Equipment 3D design

6.Design process perfection and optimization

7.Manufacturing and quality control

8.Installation and commissioning

9.Inspection and delivery

10.After sales services

Additional information

Working Medium

Methanol, Methyl Acetate, Mixed Solvents
Material heating method

Steam
Product moisture content

0.01%~0.1%, 0.1%~0.2%, 0.2%~0.5%
Working Capacity

1000 TPA, 10000 TPA, 15000 TPA, 2000 TPA, 25000 TPA, 30000 TPA, 40000 TPA, 5000 TPA, 52000 TPA, 6000 TPA, 7000 TPA, 8000 TPA
Power (Input)

380V, 415V
Raw Material Moisture content

1%~30%, 30%~50%, 50%~80%
Production Material

Stainless Steel 304, Stainless Steel 316L

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From Process Engineering to Complete Production Information-Based Design & Supply

24/7 Support

Our sales team will respond to your inquiries within 24 working hours, and after-sales support is assured within 48 hours.

Online&Site Tutorials

Process operations and technical documents are available for handover and ensure that each operator receives them prior to system unit operation.

Powerful Design Capacities

Starting from the initial technical specifications and process flow to meet your expected target output quality, to the final approved performance is guaranteed.

Strict Quality Control

Sophisticated equipment manufacturing, strict production quality control, inspection, and testing prior to delivery.

Quality Assurance Statement

We stand behind our products with a comprehensive warranty, covering any defects in materials and workmanship. Our dedicated customer service team is always ready to assist with any concerns, offering solutions and support to ensure your complete satisfaction.

On Site Commissioning

Engineers with 10+ years of experience will be dispatched upon request to support the start-up and commissioning work on-site.

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We will contact you within two working days, please pay attention to the email with the suffix”@greatwallcontrol.com”