Description
Complete Deodorization Process Equipment Automatic Production Line
Our cutting-edge deodorization process is designed to remove odorous substances from fats and oils with utmost precision. Operating under high temperature and high vacuum conditions, this method employs vapor distillation, also known as vapour extraction, taking advantage of the varying volatility between odorous substances and triglycerides.
Here’s how it works:
The refined, decolorized oil is efficiently fed under vacuum conditions, regulated by a flow meter, and passed through a heat exchanger. It is preheated and continue to be heated to a temperature (specific temperature tailored to oil quality) and introduced into the deacidification (deodorization) tower. Within the deodorization tower, operating at a vacuum degree, the oil undergoes the deodorization process, with precise control over the duration.
Under these stringent conditions, water vapor passes through the oil, carrying with it the odorous components. These odorous components interact with the vapor-liquid surface, saturating the water vapor with volatile odorous compounds. The water vapor then escapes in proportion to their partial pressure, effectively eliminating the odorous elements.
Once complete, the deodorized oil from the bottom layer of the tower is pumped out, passing through oil-oil heat exchangers. It is then efficiently cooled down to approximately 45°C through a series of cooling stages and filtering, ensuring the utmost outlet refined quality.
The final product is stored in the deacidified and deodorized oil tank. This advanced deodorization process guarantees exceptional oil quality and aroma, meeting the highest industry standards.
Several projects have proved that our deacidification towers can achieve high efficiency in removing fatty acids, low direct steam consumption, high product yield and low operating costs.
Service and Supply Range：
- We offer tailored process and electrical automation system design for oil deodorization and deacidification production lines, meeting your specific needs.
- Our services encompass the supply of comprehensive process and electrical equipment for fish oil deodorization production lines, excluding user-owned, self-made, or externally purchased equipment.
- We also provide installation and commissioning services for process equipment, piping, and power distribution, along with user staff production training.
Our advanced deodorization and deacidification system is a crucial component of the oil refining process, with direct impacts on the aroma, smoke point, free fatty acid content, color, and overall quality of the final product.
Designed for physical deacidification, our continuous deodorization tower is optimized for fish oil processing, offering customizable process production capacity.
Key features of our deodorization system:
- Physical Deacidification: Our tower is primarily designed for physical deacidification, ensuring high-quality results.
- Efficient Design: The tower features a packing section with a height adjustable to your process plant, operating under high vacuum and steam conditions. The design minimizes the residence time of oil at elevated temperatures, reducing energy consumption.
- Heat Control: Our system prevents localized overheating during heating, effectively reducing trans fatty acid content and enhancing oil quality and flavor.
- Quality Materials: We use high-quality materials for the tower construction, including SUS316L corrugated orifice packing in the packing section and SUS304 for all other oil-contacting parts. Connecting pipes, valves, and equipment in the deodorization section are constructed from top-grade stainless steel (SUS304).
- Heat exchange between cold oil and hot oil, the process operation will achieve more energy saving and consumption reduction.
- Shielded electric pumps are used for oil pumping in the vacuum equipment to ensure continuous and stable production.
Trust in our deodorization equipment to optimize your oil refining process and deliver superior results.
To ensure we provide you with the most tailored solution, here are some key aspects to consider when discussing your requirements:
- Production Capacity:
- Please specify the desired daily or hourly processing capacity for the fish oil deodorization equipment.
- Are there any anticipated changes in production volume that we should account for in the design?
- Deodorization Technology:
- Do you have any specific preferences regarding deodorization methods? (e.g., steam distillation, molecular distillation)
- Are there particular odor compounds or contaminants you aim to target during the deodorization process?
- Customization Needs:
- Are there specific features or customization requirements crucial for your plant’s workflow?
- Do you have any unique considerations, such as space constraints or integration with existing systems?
- Regulatory Compliance:
- Are there any industry or regulatory standards that the fish oil deodorization equipment must meet?
- Do you have specific certifications or compliance requirements for your operation?
- Operational Efficiency:
- What level of automation or control system integration are you looking for in the equipment?
- Are energy efficiency and sustainability factors you want to prioritize in the design?
- Maintenance and Support:
- What are your expectations regarding maintenance requirements and downtime?
- Do you have a preferred maintenance schedule, and what level of support do you anticipate needing?
- Testing and Validation:
- Are there specific testing or validation protocols that the equipment must undergo before installation?
- How do you typically handle the validation process for new equipment in your facility?
- Budget and Timeline:
- What is your budget range for the fish oil deodorization equipment?
- Do you have a specific timeframe for equipment delivery and installation?
Once you provide us with these details, we can create a comprehensive proposal outlining the ideal fish oil deodorization equipment solution for your plant. Looking forward to collaborating with you on this project and delivering a top-notch solution for Greatwall Process and Control.
