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Category: Molecular Distillation Equipment

best vacuum condition for process production of fish oil omega 3 concentration
Equipment Efficiency Tips
Livia Zhou

How to Choose A Vacuum System for Fish Oil Production?

As someone deeply involved in the process and control industry, I often encounter queries about the best practices for extracting and concentrating Omega-3 fatty acids.

This process is crucial, as Omega-3s are essential for human health but notoriously delicate to handle.

The ideal vacuum condition for concentrating Omega-3 fatty acids must strike a balance between low enough to reduce the boiling point and minimize thermal degradation, yet high enough to maintain efficient distillation and separation for target yield. Typically, vacuum levels around 5 to 0.1 Pa are most effective for these purposes.

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short path distillation systems greatwall process and control
Equipment Efficiency Tips
Livia Zhou

How Can You Improve the EPA/DHA Ratio in Your Fish Oil Concentration Process?

Short path distillation is a powerful technique used in the purification and concentration of fish oil fatty acids, particularly for increasing the EPA/DHA ratio.
This process allows for precise control over temperature and vacuum conditions, enabling the separation of different components based on their boiling points and molecular weights.
By fine-tuning these parameters, it’s possible to selectively concentrate EPA and DHA while minimizing the loss of other beneficial compounds.

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short path distillation equipment assembly
Molecular Distillation Equipment
Livia Zhou

How to Select a Precise Solution for Short Path Distillation Unit for Fish Oil Concentration

At the stage of fatty acid concentration process, the refined fish oil undergoes short path distillation, a process that operates under high vacuum and minimal heat to prevent oxidation and degradation of the Omega-3 fatty acids.
This technique is highly effective in separating and removing low molecular weight contaminants (e.g., PCBs, dioxins, plastisizers, and heavy metals) while concentrating the EPA and DHA content.
High-performance equipment will allow for fine-tuning these parameters to target the specific boiling points of POPs without degrading the quality of the Omega-3 fatty acids.

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short path molecular distillation equipment assembly unit
Molecular Distillation Equipment
Livia Zhou

Unveiling the Magic of Short Path Molecular Distillation in Fish Oil Refining

Embarking on the journey of enhancing oil quality demands a technological marvel, and short path molecular distillation stands as the unsung hero in the fish oil refining process. In my realm as a seasoned sales specialist for short path molecular distillation equipment, I’ve witnessed the transformative power of this cutting-edge technology.

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removal of plasticizer with advanced process technology
Molecular Distillation Equipment
Livia Zhou

Removing Plasticizer from Fish Oil: Effective Solutions and Technologies

The discernible presence of these undesirable constituents within crude fish oil serves as a pivotal barometer of raw material quality and safety. It provides an indirect yet salient revelation of the pollution levels endemic to the fish oil production regions. Consequently, it becomes incumbent upon us to delineate a process that can efficaciously and methodically eliminate plasticizers from fish oils. This process should ideally embody qualities of simplicity, cost-effectiveness, and scalability for large-scale industrial implementation.

Therefore, the overarching purpose of this blog post is to furnish our readers with an exhaustive compendium of meticulously crafted solutions and state-of-the-art technologies specifically tailored for the eradication of plasticizers from fish oil. In a world where purity and safety standards are non-negotiable, this discourse is intended to serve as a beacon, illuminating the path toward the preservation of the integrity of this indispensable product.
Based on various refining processes for various oils, Plasticizers can be removed by appropriate refining processes including one or more degumming, filtration, dewaxing, deacidification, decolourization, deodorization, degreasing, filtration, fractionation, esterification, molecular distillation and hydrogenation.

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Revolutionize DMG Production with Cutting-Edge Short Path Molecular Distillation Equipment

The product obtained by chemical synthesis contains a mixture of monoglycerides, diglycerides, neutral oils and fatty acids, of which the monoglyceride content is 40% to 60%. In order to obtain high purity monoglycerides, with a purity of more than 90 per cent, they must be separated efficiently.
Molecular distillation is currently the only industrialised and effective separation process, which is divided into two processes: removal of light components and evaporation of monoglycerides.
In this article, we will explore how cutting-edge Short Path Molecular Distillation Equipment can transform Distilled Monoglyceride (DMG) production. Discover the unparalleled efficiency, purity, and sustainability benefits of this advanced technology.

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Molecular Distillation Equipment
Livia Zhou

High Vacuum Distillation Unit And Application On Natural Product Development

High vacuum distillation is a process technology used to separate and purify substances with boiling points that are too high or too close together for traditional distillation methods.
This process involves applying a high vacuum to the distillation system, which lowers the boiling points for process operation and offers a more efficient and cost-effective method of separating and purifying substances.
The process is highly versatile and can be tailored to meet the specific needs of each industry. Additionally, the use of high vacuum distillation can lead to higher yields, greater purity, and a reduced environmental impact.
Across fish oil refining, high vacuum distillation maximizes yield of high-value Omega-3 ingredients, enabling nutraceutical, food and feed applications where purity, quality, and consistency are essential. Its mild conditions and precision make high vacuum indispensable for refining this delicate, in-demand material.

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Molecular Distillation Equipment
Livia Zhou

Molecular Distillation Systems for the Concentration of Omega-3 Fatty Acids

The molecular distillation process is highly efficient in removing impurities and producing high-quality omega-3 concentrates, but it requires specialized equipment and expertise. It is important to work with a reputable supplier who follows strict quality control measures to ensure the safety and purity of the final product.
the multi-stage molecular distillation process for fish oil concentration is an effective method for producing highly purified fish oil with minimal thermal degradation. The use of multiple stages allows for a high degree of separation and concentration of the desired molecules, resulting in a product that is suitable for a variety of applications, such as nutritional supplements and pharmaceuticals.

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