How to Revolutionize Your Fish Oil Refining and Omega-3 Concentration
In the competitive world of fish oil production, manufacturers are increasingly faced with the pressure to produce high-purity Omega-3s in larger quantities and with greater consistency. Traditional fish oil refining methods—such as degumming, bleaching, and winterization—while essential, are no longer sufficient to meet the stringent demands of the global market. As Omega-3 demand accelerates, advanced […]
International Technology Knowledge Transfer for Process Equipment
How do we make it work across borders? Moving an equipment production line across borders is hard. Manpower skills differ. Utilities vary. Material costs swing. Compliance rules don’t match. If we get it wrong, we don’t just lose money. We lose time, credibility, and sometimes the export license that gets the whole line through customs. […]
What Output Concentration will Get from Our Fish Oil Omega-3 Enrichment Concentration Line
Simply speaking, with the right fatty acids processing strategy, our lines routinely deliver basic, mid-, high-, and ultra-high concentrates (≈30-60–95% EPA+DHA), and—with chromatography—near-pure EPA-EE or DHA-EE at ≈95–99.7%. Your exact number depends on feed GC, route (EE or rTG), stage count, and polishing steps.
Prove It, Then Scale It: Our Sample Testing Service for Solvent Dehydration
When the stakes are high—tight specs, tight budgets, tight timelines—the smartest move is to test before you invest. Uncertainties around feed quality, fouling risk, and real-world flux make budgeting risky and schedules fragile. The problem intensifies when each solvent behaves differently; the stakes rise, and so does the chance of rework. Agitation: poor feed windows […]
Marine Fish Oil GC Testing: Optimize Production Efficiency
Gas Chromatography (GC) testing analyzes marine fish oil samples to measure critical metrics like EPA/DHA content, contaminants, and fatty acid profiles. This data helps manufacturers refine, concentrate, and purify fish oil more efficiently—saving costs and ensuring quality. Precision: Avoid guesswork in refining with exact EPA/DHA measurements.
Compliance: Meet regulatory standards for purity and labeling claims.
Efficiency: Identify process gaps (e.g., oxidation, yield loss) early.
Is Your Production Line Bleeding Money? How Control Valves Could Be Your Silent Profit Killer (And Hero)
Picture this: Your automated production line is humming along at 3 AM. Suddenly, a pressure spike fries a reactor. Downtime costs: 50,000/hour. Regulatory fines: 50,000/hour. Angry clients: Priceless. Sounds like a nightmare? For many plants, it’s Tuesday. Here’s the kicker: 63% of unplanned industrial shutdowns trace back to one overlooked component—control valves. These silent saboteurs dictate whether your […]
The Ultimate Guide to Process Design Packages: Streamlining Success in Industrial Projects
Discover how a meticulously crafted Process Design Package (PDP) can transform your industrial projects. Learn key components, industry-specific strategies, and actionable steps to ensure efficiency, safety, and compliance.
Two Decades of Excellence: Pioneering High-Purity Omega-3 Solutions for Global Health
For decades, fish oil processing was a game of compromises. Outdated gear meant wasted oil, sky-high energy bills, and quality that swung like a pendulum. But here’s the truth: Your machinery isn’t just equipment—it’s your competitive edge. Legacy machines bleed money. But modern tech? It’s a profit multiplier. Innovation isn’t just about profit—it’s responsibility. The future belongs to those who innovate. Machine innovation isn’t optional—it’s the bridge between survival and market leadership.
The Quest for Ultra-Pure Omega-3s: Why Is Achieving 90% EPA/DHA Concentrates So Challenging?
Producing ultra-pure Omega-3 concentrates with 90% EPA/DHA purity is a formidable challenge, requiring precision at every step—from sourcing high-quality raw materials to mastering complex purification techniques. In this post we dive into the intricacies of this process, exploring obstacles like raw material variability, advanced refining demands, and stringent quality control. At Greatwall Process and Control, we’ve overcome these hurdles with innovative solutions, leveraging proprietary technology, expert partnerships, and cutting-edge methods such as high-efficiency short path molecular distillation and preparative high-pressure liquid chromatography. Our dedication to excellence ensures Omega-3 concentrates that set new benchmarks for purity and potency. Curious to learn more? Join us in pushing the boundaries of Omega-3 innovation—Send a sample or explore tailored solutions today to see the difference for yourself.
How to Build a Fish Oil Processing Plant with a Strategic Systematic Approach?
Building a fish oil refining, Omega-3 enrichment, and purification plant is no easy task. It demands expert knowledge, strategic planning, and seamless execution. With the right expertise, strategic planning, and advanced technology, you can achieve a plant that delivers high-quality products and scales to meet the growing demand of both local and international standards. We’ve […]
